[1]薛志萍,陆静,毛现艳,等.电泳共沉积法制备金刚石/Al2O3/玻璃复合涂层的工艺[J].华侨大学学报(自然科学版),2024,45(3):303-313.[doi:10.11830/ISSN.1000-5013.202312030]
 XUE Zhiping,LU Jing,MAO Xianyan,et al.Preparation of Diamond/Al2O3/Glass Composite Coating by Electrophoretic Co-Deposition Method[J].Journal of Huaqiao University(Natural Science),2024,45(3):303-313.[doi:10.11830/ISSN.1000-5013.202312030]
点击复制

电泳共沉积法制备金刚石/Al2O3/玻璃复合涂层的工艺()
分享到:

《华侨大学学报(自然科学版)》[ISSN:1000-5013/CN:35-1079/N]

卷:
第45卷
期数:
2024年第3期
页码:
303-313
栏目:
出版日期:
2024-05-15

文章信息/Info

Title:
Preparation of Diamond/Al2O3/Glass Composite Coating by Electrophoretic Co-Deposition Method
文章编号:
1000-5013(2024)03-0303-11
作者:
薛志萍123 陆静123 毛现艳12 黄身桂12 郭桦12
1. 华侨大学 制造工程研究院, 福建 厦门 361021;2. 华侨大学 脆性材料产品智能制造技术国家地方联合工程研究中心, 福建 厦门 361021;3. 华侨大学 生物质低碳转化福建省高校重点实验室, 福建 厦门 361021
Author(s):
XUE Zhiping123 LU Jing123 MAO Xianyan12HUANG Shengui12 GUO Hua12
1. Institute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, China; 2. National and Local Joint Engineering Research Center for Intelligent Manufacturing Technology of Brittle Material Products, Huaqiao University, Xiamen 361021, China; 3. Fujian Provincial Key Laboratory of Biomass Low-Carbon Conversion, Huaqiao University, Xiamen 361021, China
关键词:
金刚石 电泳共沉积 复合涂层 烧结 抛光盘
Keywords:
diamond electrophoretic co-deposition composite coating sintering polishing disc
分类号:
TB332
DOI:
10.11830/ISSN.1000-5013.202312030
文献标志码:
A
摘要:
以304不锈钢为基体,采用电泳共沉积法制备复合涂层,并通过烧结方式实现涂层在基体的固化。研究电泳共沉积过程中不同悬浮液组成、沉积电压、沉积时间和Al3+质量分数等因素对涂层性能的影响,对涂层进行微观结构表征和力学性能测试,并使用该工艺制备抛光盘,用于蓝宝石的抛光。结果表明:当沉积电压为50 V,沉积时间为6 min,添加质量分数为0.10%的Al3+时,可获得光滑、均匀的金刚石/Al2O3/玻璃复合涂层;复合涂层经450 ℃烧结3 h后,表面致密均匀,硬度达521 HV,复合涂层的耐磨性、与基体的结合强度均良好;使用抛光盘对蓝宝石进行抛光,可将表面粗糙度降低90.2%。
Abstract:
Diamond/ Al2O3/glass composite coating was prepared by electrophoretic co-deposition method on 304 stainless steel substrate, and curing of the coating on the substrate was realized through sintering method. The influence of suspension compositions, deposition voltage, deposition time and mass fraction of Al3+ on the coating properties during the electrophoretic co-deposition process was investigated. Microstructure characterization and mechanical property testing of the prepared coating were carried out, and polishing discs were prepared using this process for polishing sapphire substrate. The results showed that smooth and uniform diamond/Al2O3/glass composite coating was obtained when the deposition voltage was 50 V, the deposition time was 6 min and Al3+ with mass fraction of 0.10% was added. The composite coating had a dense and uniform surface with a hardness of 521 HV after being sintered at 450 ℃ for 3 h, it also exhibited excellent abrasion resistance and bond strength with the substrate. The surface roughness of sapphire substrate was reduced by 90.2% after polishing using the prepared polishing discs.

参考文献/References:

[1] 吴振宇,郑光明,颜培,等.表面处理对TiAlSiN涂层刀具表面完整性及切削性能的影响研究[J].中国机械工程,2023,34(1):75-83.DOI:10.3969/j.issn.1004-132X.2023.01.009.
[2] 王百公.玻璃粉水泥基涂层材料的制备及防腐性能[J].华侨大学学报(自然科学版),2024,45(2):255-261.DOI:10.11830/issn.1000-5013.202311040.
[3] 赵志华,库莉博,蒋菁,等.氧化锆表面粗糙涂层的制备及其生物学性能研究[J].北京口腔医学,2023,31(6):391-395.DOI:10.20049/j.bjkqyx.1006-673X.2023.06.003.
[4] 韩波涛,崔新宇,王吉强,等.热喷涂陶瓷绝缘涂层的研究现状与展望[J].热喷涂技术,2023,15(3):1-18.DOI:10.3969/j.issn.1674-7127.2023.03-001.
[5] 刘奋军,宁祥,白艳霞,等.AZ31镁合金表面激光熔覆Al-TiC复合涂层微观组织与腐蚀性能[J].复合材料学报,2023,40(2):959-969.DOI:10.13801/j.cnki.fhclxb.20220410.002.
[6] 曾芳芳,邱联昌,吴立颖,等.化学气相沉积制备硬质合金刀具涂层研究进展[J].表面技术,2023,52(8):1-26,70.DOI:10.16490/j.cnki.issn.1001-3660.2023.08.001.
[7] 林冰涛,张保红,唐亮亮,等.等离子喷涂涂层抗烧蚀性能及微观结构[J].粉末冶金技术,2023,41(3):282-288.DOI:10.19591/j.cnki.cn11-1974/tf.2021110013.
[8] YIN Yanjun,HU Feng,CENG Lehua,et al.Electrophoretic deposition of hybridenergetic filmorganic-inorganic PTFE/AI/CuO[J].Defence Technology,2023,22:112-118.DOI:10.3969/j.issn.2214-9147.2023.04.010.
[9] 袁斌霞,陈添忠,朱瑞,等.电泳沉积法制备YSZ涂层的研究进展[J].功能材料,2022,53(6):35-39.DOI:10.3969/j.issn.1001-9731.2022.06.006.
[10] JIN Weiliang,XIAO Saijun,KOU Qian,et al.Preparation of diboride coatings by electrophoretic deposition in nanoparticle-containing molten inorganic salts[J].Materials Letters,2022,306:130908.DOI:10.1016/j.matlet.2021.130908.
[11] 王晓静,边超群.电泳沉积制备氧化铋涂层的研究[J].功能材料,2020,51(6):120-126.
[12] 田孟娜,林章飞,吴文鹏,等.电泳沉积技术在生物合金上的应用[J].化学研究,2022,33(2):181-188.DOI:10.14002/j.hxya.2022.02.013.
[13] DE RICCARDIS M F,CARBONE D,RIZZO A.A novel method for preparing and characterizing alcoholic EPD suspensions[J].Journal of Colloid and Interface Science,2007,307:109-115.DOI:10.1016/j.jcis.2006.10.037.
[14] GUO Xiaogang,LI Xueming,LI Hongru,et al.A comprehensive investigation on the electrophoretic deposition(EPD)of nano-Al/Ni energetic composite coatings for the combustion application[J].Surface and Coatings Technology,2015,265:83-91.DOI:10.1016/j.surfcoat.2015.01.056.
[15] 杜佳恒,范鑫丽,肖东琴,等.电泳沉积制备微弧氧化钛表面氧化镁涂层及其生物学性能[J].无机材料学报,2023,38(12):1441-1448.DOI:10.15541/jim20230198.
[16] YIN Yanjun,LI Xueming.Electrophoretic deposition and characterization of an Al/CuO energetic film with a porous hollow microsphere structure[J].Journal of Materials Engineering and Performance,2020,29:1375-1383.DOI:10.1007/s11665-020-04631-1.
[17] 赵建玲,王晓慧,郝俊杰,等.电泳沉积及其在新型陶瓷工艺上的应用[J].功能材料,2005,36(2):165-172.
[18] XUE Zhiping,LU Jing,HUANG Hui.Fabrication and application of CNT fiber-ultra-fine diamond composites via electrophoretic deposition and instantaneous Joule-heating method[J].Diamond and Related Materials,2022,128:109221.DOI:10.1016/j.diamond.2022.109221.
[19] 孙加营,方杨飞,张一波,等.CuO修饰CeO2纳米复合磨料的制备及抛光性能[J].材料导报,2023,37(3):110-114.DOI:10.11896/cldb.22120092.
[20] 周晨,许向阳,林顺天,等.DND@CeO2核壳型磨料的制备及其在蓝宝石表面的抛光机理研究[J].矿冶工程,2021,41(2):115-120.DOI:10.3969/j.issn.0253-6099.2021.02.028.
[21] YAN Guanyu,SUN Yubin,CRISTEA D,et al.Cutting performance and wear mechanism of multilayer diamond-coated tools[J].Advanced Engineering Materials,2023,25(19):2300368(1-14).DOI:10.1002/adem.202300368.
[22] 王紫光,刘金鑫,尹剑,等.细粒度金刚石砂轮超精密磨削硅片的表面质量[J].中国机械工程,2023,34(2):245-251.DOI:10.3969/j.issn.1004-132X.2023.02.015.
[23] 尹翔,刘金美,刘一波,等.钎焊金刚石工具的研究现状与展望[J].粉末冶金工业,2023,33(5):1-9.DOI:10.13228/j.boyuan.issn1006-6543.20230071.
[24] 张仁杰,张振宇,李玉彪,等.304不锈钢绿色化学机械抛光[J].表面技术,2022,51(5):325-335.DOI:10.16490/j.cnki.issn.1001-3660.2022.05.033.
[25] LIU Guangxin,ZHAO Yugang,LI Zhihao,et al.Investigation of spherical Al2O3 magnetic abrasive prepared by novel method for finishing of the inner surface of cobalt-chromium alloy cardiovascular stents tube[J].Micromachines,2023,14:621(1-16).DOI:10.3390/mi14030621.
[26] WANG Y H,CHEN Q Z,CHO J,et al.Electrophoretic co-deposition of diamond/borosilicate glass composite coatings[J].Surface and Coatings Technology,2007,201:7645-7651.DOI:10.1016/j.surfcoat.2007.02.037.
[27] LU Jing,LUO Qiufa,MAO Xianyan,et al.Fabrication of a resin-bonded ultra-fine diamond abrasive polishing tool by electrophoretic co-deposition for SiC processing[J].Precision Engineering,2017,47:353-361.DOI:10.1016/j.precisioneng.2016.09.009.

相似文献/References:

[1]关一凡,陈先.金刚石圆锯片用铁基与钴基结合剂之比较[J].华侨大学学报(自然科学版),1993,14(1):87.[doi:10.11830/ISSN.1000-5013.1993.01.0087]
 Guan Yifan,Chen Xian.comparison between Iron--Base and Cobalt--Base Metallic Bonds for the Use of Circular Diamond Saw Blade[J].Journal of Huaqiao University(Natural Science),1993,14(3):87.[doi:10.11830/ISSN.1000-5013.1993.01.0087]
[2]关一凡.小直径金刚石圆锯片若干问题的探讨[J].华侨大学学报(自然科学版),1994,15(3):326.[doi:10.11830/ISSN.1000-5013.1994.03.0326]
 Guan Yifan.A Study of Circular Diamond Saw Blade in Small Diameter[J].Journal of Huaqiao University(Natural Science),1994,15(3):326.[doi:10.11830/ISSN.1000-5013.1994.03.0326]
[3]汤东华,洪跃生.钴基结合剂对金刚石把持力的研究[J].华侨大学学报(自然科学版),1994,15(3):353.[doi:10.11830/ISSN.1000-5013.1994.03.0353]
 Tang Donghua,Hong Yuesheng.A Study on the Retention of Cobalt Base Bonding Agent to Diamond[J].Journal of Huaqiao University(Natural Science),1994,15(3):353.[doi:10.11830/ISSN.1000-5013.1994.03.0353]
[4]张大将,黄国钦.金刚石结块磨粒排布层间距实验[J].华侨大学学报(自然科学版),2017,38(3):288.[doi:10.11830/ISSN.1000-5013.201703002]
 ZHANG Dajiang,HUANG Guoqin.Investigation on Interlayer Spacing of Grain Layers of Diamond Segments[J].Journal of Huaqiao University(Natural Science),2017,38(3):288.[doi:10.11830/ISSN.1000-5013.201703002]

备注/Memo

备注/Memo:
收稿日期: 2023-12-27
通信作者: 陆静(1981-),女,教授,博士,博士生导师,主要从事半导体晶圆衬底超精密加工、智能制造新型磨抛工具的研究。E-mail:lujing26@hqu.edu.cn。
基金项目: 国家自然科学基金资助项目(51975222, 51835004); 福建省自然科学基金资助项目(2021J06027); 华侨大学先进碳转化技术研究院开放基金(2023年度)https://hdxb.hqu.edu.cn/
更新日期/Last Update: 2024-05-20